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Tuesday, February 27, 2018

How to Finish Mahogany Using Aniline Dye

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Photo courtesy of Dr. Francis Lestingi

By Jim Hingst

What most people love about mahogany furniture is the traditional deep red finish. Woodworkers have come up with a number of good ways finish mahogany. The simplest way is to just to stain the wood and varnish it. For staining the wood, many craftsmen select a penetrating oil-based stain. Two of the most popular oil stains that woodworkers select for mahogany are a dark brown mahogany or a Merlot color.  

As an alternative to staining and varnishing, a more involved technique includes dyeing the wood, sealing it, filling the grain and varnishing it. Using aniline dyes was a popular method of coloring wood during the 19th century. Here are the steps that you need to follow:

● Before dyeing the wood, you need to sand it starting with 120 grit and working through the grits finishing with 220 grit. You can start sanding your project with power sander. However, complete the job sanding by hand using a sanding block. Always maintain even pressure and sand with the grain. After sanding, you need to brush off the dust and then wipe it down with a clean rag moistened with mineral spirits.

● The next step is to dye the wood. This is different than staining the wood. Stains often are comprised of pigment, solvent and a small amount of binder. The larger pigment particles are not soluble and will lodge in the grain of the wood, but will not penetrate the wood to the degree that a dye will. Because the stain pigment collects in the pores of the wood, the grain will be more evident.

Dyes, on the other hand, are soluble colorants that can dissolve in water, alcohol or mineral spirits. During the Industrial Revolution, chemists began developing the synthetic aniline dyes, which were initially used in the textile industry. What is unique about a dye is that it absorbs deeply into the wood.

Because dyes are comprised of very small, transparent particles, they penetrate the wood more evenly for a more uniform color than you can accomplish when using a stain. Although dyes let the beauty of the wood show through, you typically do not see the contrast that stains produce.  That can be either a good or bad thing depending on the result that you wish to attain. Much of which product you decide to do is a matter of taste.

Another reason that many woodworkers like dyes for coloring wood is that you can coat the wood many times with different colors of dye. For example, in coloring mahogany, you may choose to coat the wood with browns and reds to create the dark red color than many associate with this wood.

In addition to multiple coatings of different colors, you can also mix two or more dyes to create your own color. You can also do the same with different colors of stain.

You can buy dyes in many different forms. Some of the most popular products are   dye  powders.  There are different types of powders on the market. Some are soluble in water, while others are soluble in alcohol or oil. Dyes are also available as ready mixed liquids or as concentrates. Many of the liquid waterborne dyes are sold as Non Grain Raising or NGR.

Many woodworkers like working with waterborne dyes. These colorants typically do not have a binder, so if the you want to lighten up the color of a dye after it is applied to wood, all you have to do is spray the surface with water and wipe off some of the dye with a rag.

Many of the pre-mixed waterborne dyes contain glycol ether which is a solvent. The addition of glycol ether makes the dye compatible with a wide range of other products that you can use to finish mahogany.

Prior to using a waterborne dye, you should pre-raise the grain. What that means is that you should moisten the surface of the, spraying it with distilled water and wiping off the excess. The fibers of the wood will absorb the water and swell. As the water dries, which should take about an hour, the surface of the wood will feel rough because the wood fibers have deformed on the surface. To smooth the rough surface, sand it with 320 grit sandpaper.

There are many different ways to apply dyes. Many will flood the surface of the wood with either a foam brush or a rag. Any excess is wiped off with a rag in the direction of the grain. For an even application of the dye and a uniform color, the best  way to apply dyes is to spray it, if you have the equipment.

In dyeing the wood, it is best to test the dye on some scraps to see the result before using it on your project. This way you can avoid any horrifying surprises. I learned this lesson the hard way. After devoting hours and hours to carving and sanding a project, I dyed the piece with an aniline dye without any testing. The resulting red was shocking. To camouflage the hideous color, I applied a gel stain. The lesson that I learned was to: Test, Don’t Guess. This rule holds true whenever you are trying a new product or combining two products.

It is also a good practice to record the materials and processes that you use when working on any project. That way you are able to reproduce your results if the need arises.



● When using a dye, make sure that it is dry before you apply Zinsser SealCoat. Zinsser SealCoat is a clear dewaxed shellac product.  You can use it with all types of wood including mahogany. You can also use it with woods such as pine, cherry and maple, which may not take stains evenly. 

What’s nice about Zinsser SealCoat is that it dries fast, so you can usually sand the sealed wood in less than an hour after application. Another feature of shellac based products is that you can clean up your brushes using either alcohol or ammonia and water.


After the Zinsser SealCoat dries, very lightly sand the surface  to knock down any nibs on the surface. On a flat piece of wood you can also use 0000 steel wool. I do not recommend using steel wool on a carving because too much of residual pieces from the pad gets into to the crevices. These can be difficult to clean up. After you have finished scuffing the surface, clean it with a dry rag.


● After sealing the wood, you need to fill the pores in order to achieve a glossy finish. Mahogany is an open grained wood. The pores of these types of woods are relatively large. Even if after applying a couple of coats of varnish, the pores will most likely still be noticeable.  To fill these pores you should use a product such as Old Masters Woodgrain Filler.


Filling the grain is essential if you want to achieve a nice smooth glossy finish. Prior to applying Old Masters Woodgrain Filler you can tint it with an oil-based stain or with Ronan Japan paint. Generally, two parts of Old Masters Woodgrain Filler are mixed with one part of stain.  By darkening the woodgrain filler, you accentuate the grain, which adds some character to the wood.

To apply the Old Masters Woodgrain Filler use a cloth pad, and with a circular motion work it into the grain of the mahogany for a few minutes. After application, wait ten to fifteen minutes before removing the excess with a cloth rag or a soft plastic squeegee, wiping across the grain.

After applying the Old Masters Woodgrain Filler, allow it to dry for at least four hours. Then sand the surface with 220-grit sandpaper. If the grain is not sufficiently filled, repeat the procedure until you are satisfied with the results. In some cases, you may need to apply as many as three coats of the woodgrain filler.

● At this point you can leave the project as is and finish the project with varnish. However, if the wood is not dark enough for your liking, you may want to apply an additional coat of stain.

● After the grain is filled, it is time to varnish the piece. One of the best choices for a finish is Minwax polyurethane. This varnish provides great protection for a project. When you apply a polyurethane finish do not use a throwaway foam brush. The reason is that foam brushes have pores that create bubbles.


Instead you should use a good bristle brush. In applying Minwax polyurethane varnish, brush the finish in the direction of the grain. In applying the varnish, the final strokes of the brush should lightly burst any bubbles on the surface. After the first coat, wait 8 hours for it to dry. After lightly sanding the first coat with 220 grit sandpaper and wiping off any sanding dust, apply a second coat of polyurethane varnish.

Conclusion




What I have described is just one of many different ways to finish mahogany. There are other products and techniques that people use in finishing. There is only one way to discover which process will suit your needs. You need to do a little experimenting on your own and decide for yourself.


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About Jim Hingst: Sign business authority on vehicle wraps, vinyl graphics, screen printing, marketing, sales, gold leaf, woodcarving and painting. 

After fourteen years as Business Development Manager at RTape, Jim Hingst retired. He was involved in many facets of the company’s business, including marketing, sales, product development and technical service.

Hingst began his career 42 years ago in the graphic arts field creating and producing advertising and promotional materials for a large test equipment manufacturer.  Working for offset printers, large format screen printers, vinyl film manufacturers, and application tape companies, his experience included estimating, production planning, purchasing and production art, as well as sales and marketing. In his capacity as a salesman, Hingst was recognized with numerous sales achievement awards.

Drawing on his experience in production and as graphics installation subcontractor, Hingst provided the industry with practical advice, publishing more than 150 articles for  publications, such as  Signs Canada, SignCraft,  Signs of the Times, Screen Printing, Sign and Digital Graphics and  Sign Builder Illustrated. He also posted more than 500 stories on his blog (hingstssignpost.blogspot.com). In 2007 Hingst’s book, Vinyl Sign Techniques, was published.  Vinyl Sign Techniques is available at sign supply distributors and at Amazon. 



© Jim Hingst 2018

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