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Monday, August 20, 2018

The Chemistry of Buon Fresco Painting

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By Jim Hingst

When someone mentions fresco painting, what always comes to my mind is Michelangelo painting in the Sistine Chapel on wet plaster. Of course, that’s not the only type of fresco painting, but it is arguably the purest and the most durable form.



Sistine Chapel ceiling by Michelangelo.
Michelangelo [CC BY-SA 3.0  (https://creativecommons.org/licenses/by-sa/3.0)], from Wikimedia Commons. Photograph by Antoine Taveneaux Taken on 14 June 2014.

Frescos painted in this manner two thousand year ago still retain their color. The photo below depicts a fresco from the ancient city of Pompeii, which was buried under volcanic ash in 79 AD during the eruption of Mount Vesuvius .  

Painting on wet plaster is known as buon fresco. Buon means true or genuine and fresco means wet. In other words, buon fresco means  true fresco. What makes this form of painting so durable is that the pigment is absorbed into the plaster.  Another type of fresco painting is called fresco secco (dry), in which artist paints on dry plaster with pigment in lime water.



Fresco showing fruit bowl, jar of wine, jar of raisins, from the House of Julia Felix in Pompeii, Naples National Archaeological Museum.
(This work is in the public domain in its country of origin and other countries and areas where the copyright term is the author's life plus 100 years or less.)

What is so fascinating to me is the chemistry of buon fresco painting. In this unique process calcium carbonate (CaCO3) in the form of limestone is heated to 1652°F or 900°C. In this process, which is known as calcination, the calcium carbonate is converted to calcium oxide (CaO) called quicklime and carbon dioxide (CO2).

The term calcination comes from the Latin word “calcinare”, which means to burn lime. In spite of that meaning, the process of calcining is also used in the creation of pigments. For example, when raw umber is subjected to calcination, it becomes burnt umber.

CaCO3 + heat → CaO + CO2.

The calcium oxide is highly alkaline, which makes it very corrosive. It is so corrosive that it can actually cause a chemical burn on your skin. Next, water and calcium oxide are mixed to produce calcium hydroxide (Ca(OH)2), which is called slake lime.  This chemical reaction releases a tremendous amount of heat.

CaO + H2O → Ca(OH)2 + heat.

The slake lime is mixed with sand to form the plaster.  Instead of using sand, Michelangelo did things a little differently. He used volcanic ash, called "pozzolana", in the mixture. The pozzolana reacts with the calcium hydroxide to form a harder plaster.   


NOTE: What is also interesting is that the Romans also mixed volcanic ash with quicklime and water to create what we today call “super concrete”, which outlasts modern concrete. As the mixture cures, crystals form, filling any microscopic spaces and reinforcing its structure. 


In fresco painting, the artist first applies a layer of plaster, which is allowed to dry for a couple of days. The underlying later of dry plaster is called the arriccio. Next, a layer of the wet plaster, called the "intonaco",  is applied to the wall or ceiling to be decorated.

The artist first pounces the pattern of the preparatory drawing, called the “cartoon”, onto the wet plaster, using the same technique that the old sign painters used. The artist then paints on the plaster using a simple mixture of water and ground pigment. 

Michelangelo used a very limited palette of approximately seven colors. These were primarily earth colors, such as carbon black, ochres, sienna and terre verte. For blue, he used lapis lazuli. Because the plaster is highly alkaline, not all pigments are compatible with it and will fade in time.

The wet plaster dries in about  six to eight hours, depending on the ambient temperature and humidity. That doesn’t give the artist much working time. For this reason, the artist only applies enough plaster that he is capable of painting in one day. The term that is used for this day’s work is “giornata”.

The wet plaster combines with the carbon dioxide in the air as it cools. As the plaster cures, the water evaporates. What remains is calcium carbonate, the same material that started this procedure. The chemical processes have come full circle.

Ca(OH)2 + CO2 → CaCO3 + H2O

The paintings of Michelangelo have endured for more than 500 years because the pigment is encased between the molecules of calcium carbonate of the plaster.

Do You Have Questions or Comments?




RECOMMENDED READING


Technique of Fresco Painting Paperback – January, 2000

by Gardner Hale


Instructions For The Practice Of Fresco Painting (1843) Paperback  by W. Winsor (Editor), H. C. Newton (Editor




About Jim Hingst: Sign business authority on vehicle wraps, vinyl graphics, screen printing, marketing, sales, gold leaf, woodcarving and painting. 

After fourteen years as Business Development Manager at RTape, Jim Hingst retired. He was involved in many facets of the company’s business, including marketing, sales, product development and technical service.

Hingst began his career 42 years ago in the graphic arts field creating and producing advertising and promotional materials for a large test equipment manufacturer.  Working for offset printers, large format screen printers, vinyl film manufacturers, and application tape companies, his experience included estimating, production planning, purchasing and production art, as well as sales and marketing. In his capacity as a salesman, Hingst was recognized with numerous sales achievement awards.

Drawing on his experience in production and as graphics installation subcontractor, Hingst provided the industry with practical advice, publishing more than 150 articles for  publications, such as  Signs Canada, SignCraft,  Signs of the Times, Screen Printing, Sign and Digital Graphics and  Sign Builder Illustrated. He also posted more than 500 stories on his blog (hingstssignpost.blogspot.com). In 2007 Hingst’s book, Vinyl Sign Techniques, was published.  Vinyl Sign Techniques is available at sign supply distributors and at Amazon. 




© Jim Hingst 2018 

Friday, August 10, 2018

Carving a Macaw Using High Density Urethane



By Jim Hingst


For my latest project, I am carving a Macaw parrot . The design is 32” H x 14” W x 9” D.  Before getting started, I have done a sketch, which I will transfer to the high density urethane.  As I work on the carving, I will continually refer to this drawing. 



To create the thickness that I need for the carving I need to glue four 1½” sheets of HDU together. In gluing these sheets, I am using Gorilla Glue. To activate the adhesive, lightly spray one surface of the HDU with water. Apply the Gorilla glue to the other surface and clamp the two pieces together.  The weights on the top of the boards helps provide even pressure across the sheets as the glue cures. A great way to apply a uniform coating of adhesive is to use a squeegee.

Gorilla Glue can get messy, so wear nitrile or latex gloves when working with it and cover your work surface with clear application tape. This makes clean up quick and easy.



Assemble everything that you need before you start gluing the parts together. The glue is slippery so check that you parts do not slip out of place even after clamping. The quality of the bond that you achieve depends greatly on how well you clamp the parts together. You will notice from the picture that in addition to the clamps, I have applied about 100 lbs. of weights on each set of parts to create uniform pressure. 


As an alternative to using clamps to hold the sections of board together, you can toenail the piece using  long decking screws. See the photo below. 





As you are carving you need to continually redraw the image. In many cases the drawing on the carved piece will evolve. This change from a two dimensional sketch on paper to a three dimensional carving is only natural. See the picture below. 



As I am carving I am continually adding detail and texture to the piece. See the photo below.


When the carving is done, it is time to prime the piece. I have used Zinsser Bulls Eye 1-2-3 for years.  This product a great product for sign makers because it works for  a variety of applications, including priming drywall, wood and High Density Urethane (HDU). 

A better choice is to use  FSC-88 WB Precision Board brand of primer by Coastal Enterprises, which is comprised of 80% solids. What I like about this primer is that it fills in the rough HDU texture in one coat, though I always apply two coats, smoothing the surface and preparing it for the finish coatings. While you can brush FSC-88, you can also coat the surface with a roller or you can thin it out and spray it.


Another important feature of FSC-88 is it dries fast. In about 15 to 20 minutes it is usually dry to the touch. Other primers can take forever to dry. That slows down production. Below Butch "Superfrog" Anton is helping me out by priming my carving at the 2018 Letterhead Geezer Gathering.



On the second coat of primer I added a little Tints All light yellow so that I could see what I was painting. With the carving primed with the Precision Board water-based primer, I am ready to start painting the colors using sign painter's lettering enamel. See below.





On the back of the HDU carving, an aluminum composite panel is epoxied. To that a z-mounting clip is affixed for hanging the Macaw. See below.



To ensure that the panel was securely affixed to the Macaw, I embedded 3/8” elevator bolts through the panel and into the HDU for a depth of 3”.  An elevator bolt is similar to a carriage bolt. The difference is that the head of the elevator bolt has a thin flat head that lies flush against the panel. On each bolt I screwed on two nuts so there was no chance that it would pull out of the epoxy that I used to fill the holes. The picture below shows what the elevator bolts look like.  



The cavities of the holes for the bolts were enlarged so they would flare out at their bottoms.  The flared holes ensured that the epoxy plugs and bolts would not wiggle free. Below is a photo of the bolts after they are epoxied to through the aluminum composite panel and into the back of the carving.


About Jim Hingst: Sign business authority on vehicle wraps, vinyl graphics, screen printing, marketing, sales, gold leaf, woodcarving and painting. 

After fourteen years as Business Development Manager at RTape, Jim Hingst retired. He was involved in many facets of the company’s business, including marketing, sales, product development and technical service.

Hingst began his career 42 years ago in the graphic arts field creating and producing advertising and promotional materials for a large test equipment manufacturer.  Working for offset printers, large format screen printers, vinyl film manufacturers, and application tape companies, his experience included estimating, production planning, purchasing and production art, as well as sales and marketing. In his capacity as a salesman, Hingst was recognized with numerous sales achievement awards.

Drawing on his experience in production and as graphics installation subcontractor, Hingst provided the industry with practical advice, publishing more than 150 articles for  publications, such as  Signs Canada, SignCraft,  Signs of the Times, Screen Printing, Sign and Digital Graphics and  Sign Builder Illustrated. He also posted more than 500 stories on his blog (hingstssignpost.blogspot.com). In 2007 Hingst’s book, Vinyl Sign Techniques, was published.  Vinyl Sign Techniques is available at sign supply distributors and at Amazon. 




© Jim Hingst 2018